When to Repair or Replace Pallet Racking - Containit Solutions

When to Repair or Replace Pallet Racking

Pallet racks, along with other storage systems like bucket shelves, are specifically designed to endure the demanding conditions of industrial warehouses. These heavy-duty and robust structures have the capacity to hold substantial loads of materials and are intended to be compatible with forklifts and other warehousing equipment.

While these types of shelving are indeed durable, it's important to recognize that they are not meant to last indefinitely. Corroded or cracked beams, as well as non-level racks, can significantly affect the stability of the structure, potentially leading to unsafe conditions. In cases where a pallet rack exhibits signs of damage, there are situations in which repair is a viable option. However, there will come a point when complete replacement becomes the only viable solution.

Rack Repairs

Many companies often opt for repairing their pallet racks rather than replacing them, primarily due to the highly disruptive nature of the replacement process. Unloading inventory and installing new components consumes a significant amount of time and manpower, which can result in substantial delays and revenue losses.

Custom pallet racks are especially challenging to replace when compared to standard racks since they need to be precisely measured and manufactured, adding further to the delays. While repairs are a suitable and quick fix for minor issues, cases of extensive damage demand a complete replacement.

So, when should you consider replacing your pallet racks?

Extensive Damage

Pallet racking should be subjected to a thorough inspection at least once or twice a year to ensure that it remains in optimal working condition. If your pallet rack is corroded or exhibits extensive damage that poses a threat to your entire operation, the wiser choice would be to replace it entirely. Faulty or damaged racks have the potential to collapse, causing damage to your inventory and potentially posing a risk to personnel in the vicinity.

Upgrading or Relocating to a New Facility

Another scenario that warrants the replacement of your pallet racks is when you are in the process of upgrading your operations or moving to a new facility. Switching to a different type of pallet rack, for instance, could lead to streamlined operations and improved loading efficiency. If you've been using outdated racks, it might be high time to transition to a newer, more efficient, and cost-effective system.

When moving to a new facility, investing in new racking may prove more cost-effective than attempting to reuse your existing ones. It's essential to have racking that seamlessly fits the dimensions of your new warehouse, rather than trying to adapt your old racking systems.

Containit Solutions offers a comprehensive range of shelving and storage solutions. Feel free to contact us today to learn more about pallet racking and other storage equipment. We aim to make the process as seamless as possible for you.